GLZON’s Automatic Jerry Can Filling and Capping Machine with Double-Head design ensures high-speed, precise, and efficient liquid filling for 5–50L containers. Featuring dual nozzles, Siemens PLC control, METTLER TOLEDO weighing sensors, and automatic capping, it’s ideal for oils, chemicals, detergents, and industrial liquids.

The GLZON Double-Head Automatic Filling Machine is designed for large-scale liquid production in the chemical, food, and industrial sectors. Equipped with dual synchronized filling heads, it effectively doubles production capacity, making it ideal for high-volume packaging lines.

With digital weight input and real-time display, operators can easily set and monitor filling parameters. The intelligent weighing system ensures high accuracy and consistency, while automatic filling control saves both time and labor.

Engineered for reliability and efficiency, this system is suitable for filling oils, coatings, detergents, solvents, beverages, and other viscous or free-flowing liquids.

Working principle of the double-head automatic filling machine:

The GLZON Automatic Drum and IBC Filling System provides a fully automated, precise, and efficient liquid packaging workflow designed for industrial production lines.

Process Flow:

1. Automatic Conveying of Empty Barrels – Empty drums or totes are automatically fed into the filling line through a motorized conveyor system.

2. Automatic Positioning and Mouth Alignment – The system automatically positions each barrel and aligns the filling nozzle with the container opening for accurate and spill-free filling.

3. Automatic Tare (Peeling) of Empty Barrels – Each empty container is automatically tared to ensure precise net weight filling accuracy.

4. Automatic Quantitative Filling – The liquid is filled according to the preset weight using a high-precision weighing system with ±0.2% accuracy.

5. Automatic Pushing of Filled Barrels – Once filling is complete, heavy barrels are automatically transferred to the main chain conveyor.

6. Automatic Lidding and Lid Locking – The machine performs automatic cap placement and sealing, ensuring leak-proof packaging.

7. Heavy Barrel Conveying to Waiting Area – The filled and sealed barrels are transported to the finished product area via a powered conveyor.

8. Manual Lifting for Palletizing or Storage – Finally, the operator completes the manual lifting or palletizing process as needed for shipping or storage.

Main Functions and Advantages

◇ Integrated and Ready-to-Use Design
The equipment is fully integrated and pre-assembled at the factory. It arrives pre-debugged, requiring only minimal on-site setup — ensuring quick installation and easy maintenance.

◇ Space-Saving U-Shaped Layout
The U-shaped conveyor design optimizes floor space and allows for more empty barrel accumulation compared to traditional straight-line systems, improving line efficiency.

◇ Optimized Circuit and Pneumatic Layout
Electrical wiring and pneumatic pipelines are neatly routed with dedicated protective channels, ensuring safety, easier cleaning, and long-term reliability.

◇ Independent Weighing Station
The weighing and filling machine operates independently from the main conveyor line. This means that in the event of liquid leakage, it will not disrupt other conveying operations — extending the service life of the system.

◇ Secure Barrel Transfer System
Filled but uncapped barrels are transferred via cylinder translation mechanisms and SUS304 stainless steel chain plates, effectively preventing liquid spillage during movement.

◇ High-Quality Components
Equipped with METTLER TOLEDO weighing sensors and Siemens PLC control systems from Germany, ensuring stable performance, precision, and durability.

◇ Intelligent PLC & Touchscreen Control
The system uses advanced PLC automation and industrial-grade control software for real-time monitoring. Operators can easily adjust filling parameters through the touchscreen interface for fast and precise setup.

◇ Efficient Electric Cap Locking
The electric locking system offers low noise, minimal air consumption, high efficiency, and reliable performance, outperforming pneumatic alternatives.

◇ Ergonomic Operation Design
Operators can place, lift, and cap barrels from a single workstation, minimizing movement and physical strain. This reduces labor intensity and enhances overall productivity.