Increase efficincy and precision with our automatic IBC filling machines, designed for oil, chemical, and food-grade liquid industries. Whether you’re filling IBC totes, 200L drums, or other containers, our systems provide cost-effective, scalable solutions to enhance your production lines.
What is an IBC Filling Machine?
An IBC 충전 기계 is a fully automated system designed to efficiently fill Intermediate Bulk Containers (IBC totes) with liquids. These machines are crucial for industries that require high-precision filling for liquids like engine oils, lubricants, chemicals, and food-grade oils. By automating the entire process, our machines offer faster, more accurate filling, while reducing labor costs and minimizing product waste.
High-Precision Filling Achieve ±0.2% to ±0.5% accuracy, perfect for oil, chemical, and food-grade liquid applications. This filling accuracy helps reduce waste, increase product yield, and ensures your products meet industry standards.
Fully Automated Process From container placement to filling, nozzle retraction, and data collection, our automatic IBC filling systems are designed to automate the entire process, minimizing human error and maximizing consistency.
Cost-Effective and Scalable Ideal for companies seeking automated filling solutions without the hefty price tag of fully robotic systems. Our machines provide scalable solutions, making them perfect for businesses looking to expand production without high capital investment.
Versatile for Multiple Applications Our systems are adaptable for various liquid types, including viscous oils, flammable chemicals, and edible oils, making them ideal for multiple industries.
Key Features & Benefits of Our Automatic IBC Filling Systems
Feature
Description
Benefit
Filling Accuracy
±0.2% to ±0.5% (depending on product)
High-precision filling reduces waste and ensures compliance with industry standards.
Filling Speed
30-50 200L drums/hour, 20-30 IBCs/hour
Increased throughput, making production faster and more efficient.
Load Cells
Mettler-Toledo for accurate, weight-based filling
Accurate fills that minimize overfilling, especially for oil, lubricants, and chemicals.
Servo Motors
Siemens 또는 Wheatstone for precise control of filling speed and nozzle operation
Reliable, consistent performance in high-volume, continuous production.
PLC Control System
Siemens PLC with touch screen interface for easy operation and diagnostics
Simplifies operations, tracks real-time data, and allows easy recipe management.
Protects operators and reduces environmental risks, particularly when handling chemicals and flammable oils.
Material Compatibility
304 stainless steel and food-grade materials for handling chemicals and edible oils
Safe for a wide variety of liquids, ensuring high safety standards.
How Our Automatic IBC Filling Machines Work
Container Placement: Containers such as IBC totes 또는 200L drums are automatically positioned on the conveyor system, ensuring correct placement before filling.
Filling Process: Using Mettler-Toledo load cells, the system fills containers based on real-time weight measurements, ensuring the correct amount is dispensed. This minimizes overfilling and product waste.
Automatic Nozzle Action: The nozzle retracts automatically once the target weight is reached, preventing excess liquid from spilling over.
Post-Filling Nitrogen Injection: After filling, nitrogen injection is performed to prevent oxidation, especially for sensitive products like fish oil and food-grade oils.
Data Collection: The PLC control system tracks important metrics such as batch numbers, operator IDs, filling times, and production efficiency for quality control and traceability.
Ideal Applications for Automatic IBC & Drum Filling Machines
Oil Industry: Perfect for filling lubricants, motor oils, and edible oils. Our IBC filling machines ensure accurate, consistent fills, reducing waste and maintaining product quality.
Chemical Industry: Ideal for filling chemicals, pesticides, acids, and bleaches. Our machines are designed to handle hazardous materials safely, ensuring optimal performance in even the most demanding environments.
Food & Beverage: Fill edible oils, sauces, and other food products with precision, ensuring compliance with food safety regulations and maintaining high product quality.
Pharmaceuticals: Maintain strict traceability and accuracy for pharmaceutical liquids, ensuring compliance with industry standards.
Why Choose Us for Your Automatic IBC Filling Solutions?
Customizable Systems: 우리의 automatic IBC filling systems can be tailored to meet your specific needs, whether you’re handling viscous oils, chemicals, 또는 edible liquids.
Comprehensive Support: From installation to ongoing maintenance, we provide full-service support to ensure your system operates at peak efficiency.
Industry Expertise: With years of experience across oil, chemical, and food industries, we understand the challenges of filling bulk liquids and offer solutions that maximize productivity while minimizing waste.
Conclusion: Revolutionize Your Filling Process with Our Automatic IBC & Drum Filling Machines
Investing in an automatic IBC filling machine offers significant benefits, from precision and speed to cost savings. Whether you’re filling chemicals, oils, 또는 edible liquids, our solutions provide the accuracy and reliability you need to optimize your production line.
Contact us today to explore how our automatic IBC & drum filling systems can enhance your operations and help you grow your business.
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