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The production of real stone paint requires a highly automated, efficient, and scalable system to ensure consistent quality and productivity. GLZON Group offers complete production lines tailored to meet different production capacities and process requirements, suitable for annual outputs ranging from 1,000 to 100,000 tons.

Real Stone Paint Production Line: Complete Equipment & Plant Machinery Guide

Meta Description: Discover the essential machinery for a high-efficiency Real Stone Paint production line. Learn about mixers, dispersers, filling machines, and a complete texture paint equipment setup for investors and manufacturers.

 Understanding Real Stone Paint (RSP) Manufacturing

Real Stone Paint (RSP), also known as stone-like coating or natural stone texture paint, is a high-build, water-based architectural coating made primarily of natural colored stone sand/flour and polymer emulsion. The manufacturing process is unique because it must preserve the grain texture while ensuring uniform mixing and high viscosity.

This means standard liquid paint equipment is often insufficient. Manufacturers require specialized Real Stone Paint Making Machine systems that handle high-solid content and prevent crushing the natural aggregates.

Essential Machinery for a Complete RSP Production Plant

A complete, high-output Real Stone Paint Manufacturing Plant consists of six core equipment systems. The selection of each piece of machinery should be based on your desired annual output (e.g., 500T to 50,000T) and the texture of the final product.

1. Mixing and Low-Speed Agitating System

The challenge in RSP production is blending the heavy, natural stone grains evenly without causing sedimentation or damage. High-speed dispersers used for regular paint will crush the aggregate, ruining the stone texture effect.

2. Dispersing and Grinding System (For Color Paste Only)

While the bulk of the RSP is not dispersed or ground (to preserve the stone texture), a small amount of fine color paste is often required to adjust the final shade.

3. Feeding and Metering System

Accuracy in batch formulation is crucial for consistent color and texture across batches. This system handles the automated input of raw materials.

4. Filtration and Discharge System

After mixing, the finished Real Stone Paint must be discharged and filtered to remove any impurities or large foreign objects before packaging.

5. Filling and Packaging System

RSP’s high viscosity and heavy aggregate content require specialized filling equipment. Standard liquid fillers will clog or damage the product.

6. Electrical and Control System (The Brain)

For any automatic or semi-automatic plant, the control system ensures precision, safety, and repeatability.

When investing in a Complete Real Stone Paint Production Line, consider these critical factors to maximize your Return on Investment (ROI):

1. Viscosity and Aggregates: The key question is whether the mixer can handle the high-solid, high-viscosity nature of RSP without crushing the natural stone sand. Look for a Horizontal Ribbon Mixer specifically designed for heavy texture coatings.
2. Automation Level: Semi-Automatic Equipment is cheaper and suitable for small-to-medium output (under 2,000T/year). A Fully Automatic Paint Production Line is necessary for large-scale operations and significantly reduces labor costs.
3. Space and Layout: Equipment is typically installed on a multi-story platform (2-3 levels) to allow for gravity-assisted material flow, reducing the need for high-powered transfer pumps.
4. Cleaning & Maintenance (CIP): Due to the heavy aggregates, a robust and easy-to-clean system is essential to prevent cross-contamination between different colors.

Need Expert Advice on Setting Up Your Stone Paint Production Plant?

Contact our engineering team today for a custom quote on a complete Real Stone Paint Equipment solution tailored to your production capacity and budget.

1. Configurations and Production Capacity

• Available in various configurations to match specific process requirements and production volume.

• Designed for centralized production, minimizing human intervention and simplifying production management.

• Capable of large-scale production while maintaining precision and consistency.

2. Product Features

High Automation

• Reduces labor costs and enhances management efficiency.

• Ensures uniform quality with minimal human error.

Integrated Production Systems

The complete equipment includes:

1. Material Storage System – Organized storage for raw materials.

2. Dispensing System – Accurate measurement and feeding of components.

3. Mixing and Paint Mixing System – Efficient blending, dispersion, and homogenization.

4. Filling System – Semi-automatic or fully automatic packaging of finished paint.

5. Instrumentation and Automatic Control System – Ensures monitoring and control of production parameters.

6. PLC Control System – High-precision control using OMRON or equivalent:

   • Control points include analog input/output modules, digital input/output points, CPU, storage device, touch screen, connectors, data cables, and communication cables.

   • Software programming and development included.

   • Automates additive storage tanks, metering tanks, water and emulsion feeding, and material dosing.

7. Air and Vacuum System – Supports material transfer and processing efficiency.

8. Electrical System – Power distribution with single busbar segmented operation, dual incoming power lines with central interconnector for uninterrupted operation.

   • Motors >75 kW feature soft start technology.

9. Steel Platform – Provides ergonomic operation and maintenance access.

3. PLC and Automation Control

• The PLC system enables precise control of the entire production line, including:

  • Automatic feeding and metering of raw materials

  • Water and emulsion dosing

  • Process monitoring and data logging

• Reduces human intervention and ensures consistent production quality.

4. Electrical and Power Management

• Dual incoming power lines ensure reliability and continuity of production.

• Segmented operation of the power distribution system prevents downtime.

• Soft starting motors for large drives reduce mechanical stress and extend equipment life.

5. Air Compressor and Vacuum Systems

• Provide efficient material transfer and consistent production performance.

• Ensure smooth operation of mixing, dispersing, and filling equipment.

결론

GLZON Group’s complete equipment for real stone paint production combines high automation, precise control, and scalable design to support modern paint manufacturing needs. With integrated PLC control, advanced electrical and vacuum systems, and efficient material handling, this production line is ideal for large-scale, high-quality real stone paint manufacturing.