완벽한 잉크 생산 장비

Ink production requires specialized equipment due to the high viscosity of the materials, the need for precise metering, and the requirement for explosion-proof design. GLZON Group provides fully integrated solutions for ink manufacturing, from small-batch production to fully automated, unmanned plants, ensuring efficiency, safety, and consistent product quality.

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1. Process Overview

1. Raw Material Metering and Transfer

   • Various pigments, additives, and titanium powders are measured precisely according to their formulation.

   • Materials are transferred to an intermediate metering tank or mixing kettle in a specific sequence to ensure proper blending.

2. Powder Handling

   • Powders are lifted using a winch or air conveyor, then accurately weighed and metered before being added to the mixing kettle.

3. Mixing and Initial Processing

   • The mixing kettle combines dispersion, emulsification, and anchor agitation, tailored to the material properties and process requirements.

   • Ensures uniform blending and proper initial processing of the ink mixture.

4. Grinding and Refining

   • Some inks are ready for direct dispersion into finished products.

   • Others require additional refinement using a basket mill, sand mill, or three-roll mill to achieve the desired particle size and consistency.

5. Filling and Packaging

   • Finished ink is transferred to semi-automatic or fully automatic filling machines, designed by GLZON for ink applications.

   • The system can handle small-batch production or large-scale continuous operations.

   • Filling lines include capping and labeling functions for ready-to-ship products.

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2. Key Features of GLZON Ink Production Equipment

• Explosion-Proof Design: Ensures safety in plants handling high-viscosity, flammable materials.

• Precise Metering: Accurate dosing of pigments, additives, and powders for consistent product quality.

• Customizable Mixing Methods: Dispersion, emulsification, and anchor agitation adapted to material and ink type.

• Versatile Grinding Options: Basket mills, sand mills, and three-roll mills for various ink types.

• Automation and Unmanned Operation: Fully automated lines reduce labor costs and improve efficiency.

• Small-Batch Capability: Individual equipment designed for flexibility and R&D purposes.

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3. Case Study: Fully Automated Ink Plant

GLZON provided general contracting services for a domestic ink manufacturer in Foshan, Guangdong:

• Annual production capacity: 3,000–5,000 tons

• Ink lines: Seven different production lines

• Plant type: Fully automated, unmanned facility—the first of its kind in China

• Services provided: Complete equipment for small-batch production, system integration, automation, and commissioning

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결론

GLZON Group’s complete ink production equipment offers safe, flexible, and efficient solutions for modern ink manufacturing. From raw material metering to mixing, dispersing, refining, and automated filling, the equipment ensures high-quality ink products, scalable production, and minimized labor costs. Whether for small-batch research or large-scale industrial production, GLZON’s systems provide reliable performance and comprehensive plant solutions.