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Explosion-Proof Drum Filler for Engine Oil Packaging

Explosion-Proof Drum Filler for Engine Oil Packaging In the automotive and industrial lubricant sector, safety, precision, and efficiency are top priorities. When handling flammable or hazardous products such as engine oils, lubricants, and petroleum-based fluids, manufacturers require specialized packaging equipment. An explosion-proof drum filler for engine oil packaging offers the perfect solution by combining advanced...

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Explosion-Proof Drum Filler for Engine Oil Packaging

In the automotive and industrial lubricant sector, safety, precision, and efficiency are top priorities. When handling flammable or hazardous products such as engine oils, lubricants, and petroleum-based fluids, manufacturers require specialized packaging equipment. An explosion-proof drum filler for engine oil packaging offers the perfect solution by combining advanced filling accuracy with robust safety measures.

[caption id="attachment_1729" align="alignnone" width="547"]explosion-proof drum filler Explosion-Proof Drum Filler for Engine Oil Packaging[/caption]

Why Choose Explosion-Proof Filling Equipment?

Engine oils and lubricants often contain flammable components, making standard filling equipment unsuitable for hazardous environments. Explosion-proof drum fillers are designed with ATEX/IECEx-certified components, grounding systems, and spark-free construction to prevent ignition risks. This ensures safe operation while meeting international safety standards.

Precision Filling with Net Weight Control

Modern explosion-proof filling machines use load-cell weight control technology for high-accuracy dispensing. With filling precision of ±0.1–0.2%, the system eliminates overfilling, reduces product loss, and guarantees consistent packaging quality. Multi-stage filling—fast bulk flow followed by slow top-off—prevents splashing and foaming, which is particularly important for viscous oils.

Features of Explosion-Proof Drum Fillers

  • Anti-drip filling nozzles with dive-in design for clean operation

  • Explosion-proof motors, sensors, and switches for hazardous environments

  • Stainless steel (SS304/SS316L) construction with oil- and chemical-resistant seals

  • PLC touchscreen interface for recipe storage and easy operation

  • Optional conveyor, capping, and palletizing integration for full automation

Applications in Engine Oil Packaging

Explosion-proof drum filling systems are ideal for:

  • 200L steel or plastic drums

  • 1000L IBC totes

  • Smaller lubricant containers with custom configurations

They are widely used in engine oil plants, lubricant refineries, and automotive fluid packaging facilities, ensuring both safety and productivity.

Productivity and Efficiency

With throughput of 40–60 drums per hour or 8–12 IBC totes per hour, an explosion-proof drum filler significantly increases production capacity. Automation reduces manual handling, minimizes risks, and ensures smooth, continuous packaging lines.

결론

For manufacturers in the oil and lubricant industry, investing in an explosion-proof drum filler for engine oil packaging is a smart choice. It ensures workplace safety, precision filling, and higher efficiency, while meeting strict safety regulations. By combining advanced net weight technology with explosion-proof design, these systems provide a reliable solution for safe and efficient bulk engine oil packaging.

Technical Specifications

Parameter IBC-1010 (Standard) IBC-1020X (ATEX) IBC-1030P (Pharma)
Capacity Range 100-1000L (±0.1%) 100-1000L (±0.15%) 100-1000L (±0.08%)
Flow Rate 200L/min 180L/min 150L/min
Accuracy ±0.1% Gravimetric ±0.15% ±0.08%
Viscosity Range 1-500,000 cP 5-300,000 cP 50-1,000,000 cP
Container Compatibility IBCs • Drums • Totes • Jerrycans<br>Material: SS/Plastic/Composite Same + Safety Cans Same + USP Containers
Filling Technology Tri-Mode System:<br>• Servo Piston<br>• Gear Pump<br>• Mass Flow Meter ATEX Diaphragm Pump Peristaltic Pump (FDA)
Material Contact 316L EP (Ra<0.4μm) Hastelloy C276 Glass-Lined Path
Sealing Integrity **>150kPa Burst Pressure** Same + Helium Leak Test >200kPa
Positioning Accuracy ±0.5mm (LiDAR Guided) ±1.0mm ±0.3mm
Changeover Time <120s (Tool-Free) <150s <90s
전원 480V/60Hz, 22kW 24VDC Ex ia 480V/60Hz, 18kW
Certifications CE, ISO 9001 ATEX Zone 1/21 FDA 21 CFR 210/211