خطوط إنتاج زيوت التشحيم والشحوم الكاملة

GLZON Group provides comprehensive lubricant and grease production line solutions, offering complete synthesis equipment tailored for various industrial applications. By refining and improving production process packages based on client requirements, GLZON delivers detailed production line design, complete equipment packages, and installation/commissioning services.

With custom mixing design and system integration capabilities, GLZON ensures that equipment meets specific temperature ranges, mixing efficiency, sealing, and other process requirements, providing strong support for modern lubricant plants.

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1. Process Overview

1. Raw Material Storage and Transfer

   • Raw materials are stored in outdoor storage tanks.

   • Materials are pumped into the stirred reactor via a diaphragm pump and metered using flow meters for accurate dosing.

2. Heating and Temperature Control

   • Thermal oil, heated in a boiler, circulates through reactor coils.

   • Temperature sensors monitor the reactor’s internal temperature.

   • An automatic control system maintains the required temperature throughout the process.

3. Mixing and Agitation

   • The impeller speed is controlled by a Variable Frequency Drive (VFD) to ensure thorough mixing of materials.

   • Custom mixing design ensures optimal homogeneity and desired lubricant or grease properties.

4. Filtration, Discharge, and Filling

   • The final product is filtered, discharged, weighed, and filled through the reactor’s bottom outlet.

   • Optional vacuum dehydration and degassing processes can be added to remove air and moisture if necessary.

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2. Key Features of GLZON Lubricant and Grease Production Lines

• Complete Equipment Package: Includes tank farm storage, reactors, mixers, thermal oil systems, filtration units, and filling systems.

• أتمتة عالية: PLC-controlled temperature, flow, and mixing for precise process control.

• Customizable Design: Tailored to meet specific viscosity, mixing efficiency, temperature, and sealing requirements.

• System Integration: Optimized layout for smooth production flow, minimal material loss, and high safety standards.

• Optional Features: Vacuum dehydration, degassing, and additional temperature or pressure control for high-performance lubricants.

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3. Advantages of GLZON Lubricant and Grease Lines

• Consistent Product Quality: Accurate dosing, temperature, and mixing control ensure uniform properties.

• Reduced Labor Costs: Automation minimizes manual intervention.

• Scalable Production: Designed to accommodate small-scale pilot plants to large industrial outputs.

• Energy Efficient: Optimized thermal oil circulation and variable frequency drives save energy.

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الخاتمة

GLZON Group’s complete lubricant and grease production lines provide a reliable, efficient, and fully integrated solution for modern lubricant manufacturing. With custom design, high automation, and system integration, these production lines ensure consistent product quality, operational efficiency, and process flexibility, making them an ideal choice for lubricant plants worldwide.