máquina llenadora ibc
IBC filling machine is designed to automatically or semi-automatically fill large containers (typically 500–1250 L) with liquids, powders, or granules. IBCs are commonly used in chemical, food, pharmaceutical, and industrial applications for bulk storage and transport.
🔹 Types of IBC Filling Machines
Liquid IBC Filling Machines
Suitable for water, oils, solvents, acids, and other chemicals
Filling methods: pump, gravity, or overflow
Can include diving nozzles or overflow level control for precision
Powder / Granule IBC Filling Machines
For powders like cement, chemicals, resins, or food ingredients
Filling via screw feeder, pneumatic/impeller feeder, or gravity
Optional vibration or deaeration for better packing density
Semi-Automatic vs. Fully Automatic
Semi-Automatic: Operator loads the IBC, machine handles fill
Fully Automatic: Conveyor or lift system handles positioning, filling, capping, and weight verification
🔹 Core Components
Filling Station: nozzle/spout adjustable for IBC inlet
Weighing System: load cells or flow meters for precise volume control
Container Handling: pallet lift, conveyor, or rotary platform
Capping / Sealing: automatic IBC cap tightening
Control System: PLC + HMI for batch, volume, and speed control
Safety Features: spill containment, anti-overfill sensors, explosion-proof options for flammable liquids
Optional: dust extraction for powders, agitators for liquids
🔹 Applications
Chemicals: acids, alkalis, solvents, resins
Oils: edible oils, lubricants, hydraulic oils
Food & Beverage: syrups, liquid ingredients, bulk powders
Pharmaceutical & Cosmetic: bulk liquid formulations
🔹 Advantages
✅ Accurate filling of large-volume containers
✅ Reduces labor and manual handling
✅ Spill- and dust-free operation
✅ Safe for flammable or corrosive liquids
✅ Can integrate with palletizing and capping systems
🔹 Reference Specs
IBC size: 500–1250 L
Filling speed: 8–20 IBCs/hour (depending on material & automation)
Accuracy: ±0.2–0.5%
Power supply: 380–480 V, 3-phase
Optional air: 0.6–0.8 MPa for pneumatic valves
I can also create a visual flow diagram of an IBC filling system showing IBC positioning → weighing → filling → capping → labeling → palletizing, which is very helpful for presentations.