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塗料用ドラムおよびIBC充填システム

塗料用ドラムおよびIBC充填システム

In the paint and coatings industry, precision, safety, and efficiency are critical during the packaging process. A drum and IBC filling system for paint and coating provides manufacturers with a reliable solution for handling bulk liquid products, ensuring accurate filling while reducing labor costs and production downtime.

drum and IBC filling system for paint and coating

塗料用ドラムおよびIBC充填システム

Accurate and Consistent Filling

Paints and coatings often have varying viscosities, which makes manual filling inefficient and prone to spillage. An automatic drum and IBC filling machine uses load-cell based weighing technology and intelligent PLC control to achieve filling accuracy of ±0.1–0.2%. This ensures every 200L drum or 1000L IBC tote is filled consistently, preventing material waste and maintaining product quality.

Designed for Paints and Coatings

The system is engineered for the unique challenges of the paint and coating sector:

  • Viscous liquid handling with dive-in nozzles to minimize foaming and splashing.

  • Anti-drip technology to prevent nozzle leakage and container contamination.

  • Explosion-proof designs for handling solvent-based or flammable coatings.

  • Corrosion-resistant stainless steel (SS304/SS316L) construction for long service life.

These features make the machine suitable for a wide range of products, including water-based paints, solvent-based coatings, resins, and specialty chemical blends.

Flexible Filling Solutions

Whether filling 200L steel drums or 1000L IBC totes, the system can be configured for different container sizes. Automated options such as conveyors, capping, and palletizing systems can be integrated to create a complete paint and coating packaging line. With throughput of up to 8–12 IBC totes per hour or 40–60 drums per hour, manufacturers can scale production efficiently.

Safety and Compliance

Paint and coating products often require strict safety compliance. The drum and IBC filling system is designed with:

  • Grounding and static protection systems.

  • Spill containment trays to prevent workplace hazards.

  • ATEX-certified components for hazardous environments.

  • Enclosed filling options for VOC (volatile organic compound) control.

Benefits for Paint and Coating Manufacturers

  • Reduced product loss with high-precision weight filling.

  • Improved worker safety by minimizing manual handling.

  • Higher productivity with automated operations.

  • Adaptability for a wide range of paint and coating formulations.

結論

A drum and IBC filling system for paint and coating is the perfect solution for manufacturers seeking accuracy, safety, and efficiency in bulk liquid packaging. By investing in advanced filling technology, companies can achieve better production control, reduce operational costs, and deliver consistent quality to their customers.

技術仕様

パラメータ IBC-1010 (Standard) IBC-1020X (ATEX) IBC-1030P (Pharma)
Capacity Range 100-1000L (±0.1%) 100-1000L (±0.15%) 100-1000L (±0.08%)
Flow Rate 200L/min 180L/min 150L/min
精度 ±0.1% 重量法 ±0.15% ±0.08%
Viscosity Range 1-500,000 cP 5-300,000 cP 50-1,000,000 cP
Container Compatibility IBCs • Drums • Totes • Jerrycans<br>Material: SS/Plastic/Composite Same + Safety Cans Same + USP Containers
充填技術 Tri-Mode System:<br>• Servo Piston<br>• Gear Pump<br>• Mass Flow Meter ATEX Diaphragm Pump 蠕動ポンプ(FDA)
素材コンタクト 316L EP (Ra<0.4μm) ハステロイ C276 Glass-Lined Path
Sealing Integrity **>150kPa Burst Pressure** Same + Helium Leak Test >200kPa
Positioning Accuracy ±0.5mm (LiDAR Guided) ±1.0mm ±0.3mm
交代時間 <120s (Tool-Free) <150s <90s
パワー 480V/60Hz, 22kW DC24V Ex ia 480V/60Hz, 18kW
認証 CE、ISO 9001 ATEX Zone 1/21 FDA 21 CFR 210/211
  • drum and IBC filling system for paint and coating

  • 自動ドラム充填機

  • IBC tote filling system for coatings

  • paint and coating packaging equipment

  • bulk liquid filling machine

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