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Drum and IBC Filling System for Paint and Coating
Product Description
Drum and IBC Filling System for Paint and Coating
In the paint and coatings industry, precision, safety, and efficiency are critical during the packaging process. A drum and IBC filling system for paint and coating provides manufacturers with a reliable solution for handling bulk liquid products, ensuring accurate filling while reducing labor costs and production downtime.
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Drum and IBC Filling System for Paint and Coating[/caption]
Accurate and Consistent Filling
Paints and coatings often have varying viscosities, which makes manual filling inefficient and prone to spillage. An automatic drum and IBC filling machine uses load-cell based weighing technology and intelligent PLC control to achieve filling accuracy of ±0.1–0.2%. This ensures every 200L drum or 1000L IBC tote is filled consistently, preventing material waste and maintaining product quality.
Designed for Paints and Coatings
The system is engineered for the unique challenges of the paint and coating sector:
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Viscous liquid handling with dive-in nozzles to minimize foaming and splashing.
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Anti-drip technology to prevent nozzle leakage and container contamination.
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Explosion-proof designs for handling solvent-based or flammable coatings.
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Corrosion-resistant stainless steel (SS304/SS316L) construction for long service life.
These features make the machine suitable for a wide range of products, including water-based paints, solvent-based coatings, resins, and specialty chemical blends.
Flexible Filling Solutions
Whether filling 200L steel drums or 1000L IBC totes, the system can be configured for different container sizes. Automated options such as conveyors, capping, and palletizing systems can be integrated to create a complete paint and coating packaging line. With throughput of up to 8–12 IBC totes per hour or 40–60 drums per hour, manufacturers can scale production efficiently.
Safety and Compliance
Paint and coating products often require strict safety compliance. The drum and IBC filling system is designed with:
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Grounding and static protection systems.
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Spill containment trays to prevent workplace hazards.
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ATEX-certified components for hazardous environments.
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Enclosed filling options for VOC (volatile organic compound) control.
Benefits for Paint and Coating Manufacturers
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Reduced product loss with high-precision weight filling.
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Improved worker safety by minimizing manual handling.
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Higher productivity with automated operations.
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Adaptability for a wide range of paint and coating formulations.
Conclusion
A drum and IBC filling system for paint and coating is the perfect solution for manufacturers seeking accuracy, safety, and efficiency in bulk liquid packaging. By investing in advanced filling technology, companies can achieve better production control, reduce operational costs, and deliver consistent quality to their customers.
Technical Specifications
| Parameter | IBC-1010 (Standard) | IBC-1020X (ATEX) | IBC-1030P (Pharma) |
|---|---|---|---|
| Capacity Range | 100-1000L (±0.1%) | 100-1000L (±0.15%) | 100-1000L (±0.08%) |
| Flow Rate | 200L/min | 180L/min | 150L/min |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 50-1,000,000 cP |
| Container Compatibility | IBCs • Drums • Totes • Jerrycans<br>Material: SS/Plastic/Composite | Same + Safety Cans | Same + USP Containers |
| Filling Technology | Tri-Mode System:<br>• Servo Piston<br>• Gear Pump<br>• Mass Flow Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Sealing Integrity | **>150kPa Burst Pressure** | Same + Helium Leak Test | >200kPa |
| Positioning Accuracy | ±0.5mm (LiDAR Guided) | ±1.0mm | ±0.3mm |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1/21 | FDA 21 CFR 210/211 |
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