Packaging & Palletizing Systems 1) What They Do Packaging and palletizing systems integrate filling, sealing, labeling, palletizing, and wrapping into one streamlined line. They ensure consistent product presentation, reduce labor, and increase output efficiency. 2) Packaging Systems Bag Packaging Open-mouth bagging (5–50 kg) Valve bagging (powdered products) FFS (Form-Fill-Seal from film rolls) Jumbo bag filling stations (500–2000 kg) Drum / IBC Filling 200L steel/plastic drums 1000L IBC totes Semi-auto or fully automatic (tare, fill, cap, label) Carton / Box Packaging Case erector, case packer, case sealer Suitable for bottles, pouches, and small packs Specialty Packaging Shrink wrapping Stretch banding Bundle wrapping 3) Palletizing Systems Conventional Palletizers High-level or low-level palletizers Layer forming with pushers, row-formers, or robotic arms Robotic Palletizers 4–6 axis robots with custom grippers (bag, box, drum, carton, pail) Handles mixed SKU palletizing Flexible layout, compact footprint Pallet Conveying & Wrapping Chain or roller conveyors Turntables, transfer cars Automatic stretch wrapping (turntable, rotary arm, or ring type) Top-sheet dispenser for dust/moisture protection 4) Typical Line Flow (Bag Example) Bagging machine – automatic weighing & filling Bag closing – sewing, heat sealing, ultrasonic Checkweigher + Metal Detector – QA Labeling / Inkjet printing – batch info, QR/barcode Conveyor to palletizer – accumulation buffer Robotic palletizer – smart stacking (5–50 kg bags) Stretch wrapper + top sheet – secured for transport Finished pallet outfeed – forklift or AGV pickup 5) Advantages 🚀 High efficiency – continuous operation with minimal operators 🎯 Accuracy – precise filling & stacking, reducing product loss 🌍 Flexibility – supports bags, boxes, drums, cartons, IBCs 🛡️ Safety & Cleanliness – dust-proof, explosion-proof options 📊 Traceability – integrates with ERP/WMS for smart factory 💰 Cost-saving – lower labor & packaging material waste 6) Key Specs (Reference) Bagging speed: 6–30 bags/min (open-mouth / FFS) Drum filling: 40–120 drums/hour (dual-head auto line) Carton packaging: up to 20–40 cases/min Robot palletizing capacity: 400–800 cycles/hour Pallet load capacity: up to 2000 kg per pallet