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Sauce filling machine Archives - Drum and tote filling systems-drum filling machine

sauce filling machine is designed to accurately fill bottles, jars, or pouches with sauces and condiments such as ketchup, soy sauce, chili sauce, mayonnaise, and dressings. It ensures hygienic, precise, and high-speed filling while minimizing spillage and waste. 🔹 Types of Sauce Filling Machines Piston Filling Machine Ideal for medium- to high-viscosity sauces Accurate volume control and drip-free filling Suitable for jars, bottles, and pouches Gear Pump / Peristaltic Pump Fillers Handles thick or shear-sensitive sauces Gentle handling preserves product texture and consistency Volumetric Fillers Uses measuring cylinders for precise volume filling Suitable for ketchup, mayonnaise, and salad dressings Automatic Inline Filling Machines Integrated with conveyors, capping, labeling, and packaging High-speed, continuous operation for mass production 🔹 Core Components Feeding System: storage tank with agitator to maintain consistency Filling Nozzles: anti-drip, diving, or overflow nozzles Control System: PLC + HMI for volume, speed, and recipe management Capping & Sealing: torque-controlled capper or plug inserter Conveyor System: automatic container infeed and outfeed Hygienic Construction: stainless steel 304/316, food-grade seals, CIP/SIP ready 🔹 Applications Ketchup, mayonnaise, chili sauce, soy sauce Salad dressings and dips Honey, syrup, or other viscous condiments Ready-to-eat sauces in bottles, jars, or pouches 🔹 Advantages ✅ Accurate filling (±0.5% or better) ✅ Hygienic and food-safe design ✅ Minimizes spillage and waste ✅ Fully automated options for high-speed production ✅ Flexible for multiple container types and sizes 🔹 Reference Specs (Typical Line) Container size: 50 mL – 5 L (customizable) Filling speed: 20–200 containers/min depending on viscosity & automation Accuracy: ±0.2–0.5% Power: 380–480 V, 3-phase Optional utilities: compressed air 0.6–0.8 MPa for pneumatic valves I can also create a flow diagram of a sauce filling line showing tank → agitator → pump → filling → capping → labeling → packaging → palletizing, which is ideal for presentations or proposals.