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ibc filling machine Archives - Drum and tote filling systems-drum filling machine

IBC filling machine is designed to automatically or semi-automatically fill large containers (typically 500–1250 L) with liquids, powders, or granules. IBCs are commonly used in chemical, food, pharmaceutical, and industrial applications for bulk storage and transport. 🔹 Types of IBC Filling Machines Liquid IBC Filling Machines Suitable for water, oils, solvents, acids, and other chemicals Filling methods: pump, gravity, or overflow Can include diving nozzles or overflow level control for precision Powder / Granule IBC Filling Machines For powders like cement, chemicals, resins, or food ingredients Filling via screw feeder, pneumatic/impeller feeder, or gravity Optional vibration or deaeration for better packing density Semi-Automatic vs. Fully Automatic Semi-Automatic: Operator loads the IBC, machine handles fill Fully Automatic: Conveyor or lift system handles positioning, filling, capping, and weight verification 🔹 Core Components Filling Station: nozzle/spout adjustable for IBC inlet Weighing System: load cells or flow meters for precise volume control Container Handling: pallet lift, conveyor, or rotary platform Capping / Sealing: automatic IBC cap tightening Control System: PLC + HMI for batch, volume, and speed control Safety Features: spill containment, anti-overfill sensors, explosion-proof options for flammable liquids Optional: dust extraction for powders, agitators for liquids 🔹 Applications Chemicals: acids, alkalis, solvents, resins Oils: edible oils, lubricants, hydraulic oils Food & Beverage: syrups, liquid ingredients, bulk powders Pharmaceutical & Cosmetic: bulk liquid formulations 🔹 Advantages ✅ Accurate filling of large-volume containers ✅ Reduces labor and manual handling ✅ Spill- and dust-free operation ✅ Safe for flammable or corrosive liquids ✅ Can integrate with palletizing and capping systems 🔹 Reference Specs IBC size: 500–1250 L Filling speed: 8–20 IBCs/hour (depending on material & automation) Accuracy: ±0.2–0.5% Power supply: 380–480 V, 3-phase Optional air: 0.6–0.8 MPa for pneumatic valves I can also create a visual flow diagram of an IBC filling system showing IBC positioning → weighing → filling → capping → labeling → palletizing, which is very helpful for presentations.