Semi-Automatic Drum Filling System for 200L Steel Drums

Efficient, precise, and safe filling of bulk liquids is critical for industries such as lubricants, chemicals, paints, and oils. A semi-automatic drum filling system for 200L steel drums provides manufacturers with a cost-effective solution to fill drums accurately, reduce product waste, and improve production efficiency while minimizing manual labor.

High-Precision Filling Technology

Semi-automatic drum filling systems use load-cell or volumetric control technology to ensure precise filling of 200L steel drums. Multi-stage filling—with fast bulk flow followed by slow top-off—prevents overfilling, splashing, and foaming. Typical accuracy ranges from ±0.2–0.5%, making it suitable for viscous lubricants, chemical solutions, and solvent-based liquids.

Key Features of Semi-Automatic Drum Filling Systems

• Stainless steel (SS304/SS316L) wetted parts for chemical resistance and durability

• Dive-in and anti-drip nozzles to ensure clean, splash-free filling

• User-friendly control panel for batch tracking and recipe management

• Manual or semi-automatic drum positioning for operational flexibility

• Optional conveyors, capping, and sealing units for partial automation

• Explosion-proof components available for flammable liquids

Applications Across Industries

This system is widely used for filling:

• Lubricating oils and industrial engine oils

• Industrial chemicals, solvents, and additives

• Paints, coatings, and resins

• Food-grade oils and specialty liquids

Semi-automatic systems are ideal for small to medium production volumes or operations requiring flexibility without fully automated production lines.

Automation and Productivity

While semi-automatic, these filling systems improve productivity by combining manual operation with automation:

• Automated tare and zeroing functions for precise net weight filling

• Partial conveyor integration for smooth infeed and outfeed

• Recipe management for repeatable production

• Real-time monitoring for consistent operation

Typical throughput reaches 20–40 drums per hour, depending on liquid viscosity and drum size.

Safety and Compliance

Handling oils, chemicals, and flammable liquids requires strict safety standards. Key safety features include:

• Explosion-proof design for volatile liquids

• Grounding and static protection systems

• Spill containment trays to prevent accidents and leaks

Benefits of Semi-Automatic Drum Filling Systems

• High filling accuracy reduces product loss and overfill

• Flexible operation for multiple liquid types

• Reduced labor costs compared to manual filling

• Enhanced safety with anti-drip nozzles and optional explosion-proof design

• Durable stainless steel construction ensures long-term reliability

Conclusion

A semi-automatic drum filling system for 200L steel drums is a reliable and efficient solution for manufacturers seeking precision, safety, and operational flexibility in bulk liquid packaging. By combining accurate filling technology, semi-automation, and safety features, these systems streamline production, reduce operational costs, and ensure consistent quality in every steel drum.